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Industrial Power Supplies –
Reliable Power for Industrial Solutions
Power management reliability dictates the long-term
performance of any industrial application.
The new Industrial 4.0 revolution has created demand for more stringent capabilities than ever before. Safety, compliance and reliability of our customers' industrial technology are evolving, and power supplies are at the core of these demands.
Further demands for system personalization, intelligence, mobility and ruggedization are shaping industrial applications of the future. IoT, AI and machine learning provide new opportunities to transform industrial processes and gain efficiencies, while maximizing safety, systems availability and reliability in extreme or harsh environmental conditions.
TDK-Lambda's industrial power supplies are designed to stand up to the extreme temperature, input surge, vibration and shock found in industrial automation, material handling, industrial lasers, robotics, agriculture, oil and gas, mining, outdoor applications and more.
Our technology is designed for superior thermal management, reliability, EMI/EMC specifications and power density, with rugged performance that is typically unavailable in standard power supplies. We offer products with expansive functionality in a range of performance classes that are supported by industry leading warranties.
Hazardous Location Certifications
Challenges
Power supplies used in an explosive atmosphere may require hazardous location certification. Power supplies provide regulated voltages to drive motors, relays and power-electronic controls. As power supplies produce heat and contain high voltages and/or high currents, they need to be thoroughly tested to ensure sparks and high temperatures will not compromise system safety.
Our Solutions
We have many supplies with a variety of hazardous location certifications. Power supplies with hazardous location certification make system designs easier to certify and ensure safety to the end user.
- ATEX, IEC EX, GL
- Class 1 Division 2
- Factory Mutual (Class 1 and Class 2)
UL 508 and IEC/EN/UL/CSA 61010
Challenges
UL508 and IEC/EN/UL/CSA 61010 are the safety standards for industrial control equipment rated 1500V or less. Power supplies are thermally tested to ensure they will operate safely in enclosed cabinets or as stand-alone products. Terminations to the products have to be designed to be field wired, often with bare wire connections.
Our Solutions
Our supplies with UL508 and UL61010-2-201 certifications are UL "listed" rather than "recognized". This allows the product to be used in control cabinets at 100% of their rated load, rather than requiring a 50% derating. In addition to our extensive DIN rail mount and programmable power supplies many of our metal cased industrial products are UL 508 listed.
MIL-STD-810
Challenges
Sections of MIL-STD-810 cover vibration and shock. How the power supply is mounted can cause mechanical resonance in the system. When the entire system is subjected to shock and vibration, a power supply containing one or two supplies may start to vibrate at amplitudes greater than the system itself.
Our Solutions
Our ruggedized power supplies offer mechanical reinforcement, such as potting for power modules, with adhesive and additional mechanical support for larger components. These products are tested by independent companies to ensure compliance.
Long Life/Superior E-Caps
Challenges
Electrolytic capacitors are used extensively in power supplies but degrade with time and temperature. With every 10°C reduction, the lifetime of the cap doubles.
Unless care is taken to maximize capacitor life-time, power supplies will no longer meet their published specifications and cause system failures.
For example a capacitor has a stated life of 5,000 hours at 105°C case temperature (operating at maximum ripple current). At 85°C, the life increases to 20,000 hours (5,000 x 2 x 2 = 20,000).
Our Solutions
We measure all the electrolytic capacitors (e-caps) in our power supplies under the operating conditions for the end application. This is essential to estimate the life that can be expected from the power supply.
TDK-Lambda is acutely aware of the impact of capacitor wear-out and the effect it has on start-up, output ripple and AC hold-up times.
Thermal coupled power supplies can be sent to customers engineering team to aid in their system thermal evaluation. Additionally, e-cap data can be provided on request.
Why TDK-Lambda?
Explore our products that can be used in
Industrial Power Solutions.
TPS Series - 2040W to 4500W - Single Output AC-DC
- • 400/440/480 VAC (Nom.) 3Ph Delta or Wye
- • Wide Range Adj. Outputs, 12V, 24V, 48V, 92V/184V Models
- • Voltage and Current Programming
- • -40°C (start up) to +70°C operation
- • Up to 92% Efficient
- • PMBus™ Communication
- • Built-in ORing FET for parallel operation
EMI Filters
- • Broad Range of Common and Differential EMI filters
- • Single and three phase AC input filters and DC input filters
- • Single and dual stage ferrite, amorphous and nanocrystalline core filters
- • Low AC leakage filters for medical applications
- • 0.5 to 300A current and up to 500VAC ratings
- • Comply with Short Circuit Current Rating (SCCR) for UL508A
MU Series - 600W to 1500W - Single Output / Multiple Output AC-DC
- • Up to 13 Outputs (1U Modular)
- • Extremely low audible noise fan (36dBA)
- • BF ready medical isolation (MOPP)
- • Seamless 3.3V - 105.6V adjustment range
- • PMBus™ Communications Option
- • 7 year warranty
DIN Rail Series – 15W to 900W
- • Broad Range of Models
- • AC or DC Input Models
- • Single and Three Phase AC Input Models
- • High Peak Power Rating
- • High Efficiency
- • Buffer and Redundancy Models
QM - 550W to 2000W - Single Output / Multiple Output AC-DC
- • Convection, Conduction and Fan Cooled Models
- • High Efficiency Designs
- • Superior EMC Performance
- • Class I and Class II Models
- • Industrial and Medical Safety Approvals
- • 5 year warranty
DUSH960 Series - 960W - DIN Rail UPS
- • 960W - 10 to 58Vdc Output
- • Wide Input Range 10-60VDC
- • Use with lead, nickel, lithium batteries and supercaps
- • Usable capacity up to 1000Ah
- • System monitoring and control via modbus/RTU
CUS-M Series - 30W to 1500W - Single Output AC-DC
- • Convection, Conduction and Fan Cooled Models
- • High Efficiency Designs
- • Superior EMC Performance
- • Class I and Class II Models
- • Industrial and Medical Safety Approvals
- • 5 year warranty
GQA Series - 120W - Single Output DC-DC
- • Standard Quarter Brick Footprint
- • 9-36 Vdc, 18-36 Vdc Inputs
- • 5, 12, 15, 24, 28, 48 Vdc Outputs
- • 1500 Vdc up to 3000 Vdc Isolation
- • -40 to 105°C Baseplate temperature
- • Open Frame or Encapsulated Construction
- • Flanged or Non-flanged Baseplate
HWS-G Series - 3000W - Single Output AC-DC
- • 3000W programmable power supplies
- • Single or three phase inputs
- • 24, 48, 60, 130 Vdc Outputs
- • Serial or Analog Programming (CV/CC)
- • High Efficiency
- • IEC/EN62477-1 OVC III
- • Industrial
HFE Series - 1584W to 3500W - Single Output AC-DC
- • 1U rackmount hot swap power supplies
- • Up to 13,300W in 1U rack
- • 1600W, 2500W and 3500W available models
- • Internal ORing MOSFET & Current Share
- • High power density & Efficiency
- • PMBus™(I2C) and LAN options
Genesys™ Series – Programmable AC-DC
- • Provides high power density from 750 W to 15 kW
- • Output voltages from 6 V to 1500 VDC
- • Output currents up to 1000 A
- • Built-in remote analog program/monitor and RS-232 / RS-485 interfaces
- • Optional LAN (LXI 1.5) IEEE 488.2 and isolated analog 5 V / 10 V and 4–20 mA interfaces
- • Benchtop or rack mount
LZSA Series - 500W to 1500W - Single Output AC-DC
- • Five year warranty
- • -40°C to +71°C Operation
- • MIL-STD-810E Vibration / Shock
- • Input transient protected
- • UL508, SEMI F47, Factory Mutual (Class 1, Div 2)
- • Rugged design with conformal coating
Genesys+™ Series – Programmable AC-DC
- • Lightweight portable high density from 1 kW to 22.5 kW
- • Output voltages from 10 V to 1500 VDC
- • Output current up to 1500 A
- • Advanced features: programmable slew rates V/I
arbitrary waveform generator and more - • Built-in LAN, USB, RS-232 / 485
- • Optional IEEE, ECaT, Modbus-Tcp and isolated 4–20 mA
PFE Series - 300W to 1800W - Single Output AC-DC
- • Low profile, small size
- • 100°C baseplate temperature
- • Ideal for conduction cooling applications
- • High Efficiency & Power Density
- • 85-305V input, 50-400Hz on PFE1500/1800
- • PMBus™ Communications on PFE1500/1800
Genesys+™ Rack DC Power System
- • High power programmable system up to 90 kW
- • Output voltages up to 1500 VDC, output current up to 4500A
- • Constant voltage, current, and power operating modes
- • Advanced features: programmable slew rates, V/I,
- • Arbitrary waveform generator and more
- • Built-in LAN, USB, RS-232 / 485
- • Optional IEEE, ECaT, Modbus-Tcp and isolated 4–20 mA
ALE Series - High Voltage 2,000W to 50,000W - Single Output AC-DC
- • High Voltage Models from 0-1kV to 0-50kV
- • Air Cooled and Water-cooled models
- • Simple parallel operation for higher power
- • Worldwide input voltages/frequencies
- • Full remote control interface
- • Programmable from 0v up to full voltage
Genesys™ AC Series – Programmable AC-AC
- • Provides high power density 3 kVA in a 1U rack
- • Provides 6 kVA and 9 kVA in a 3U for 3-phase input
- • AC and AC+DC models
- • Wide operating range and peak current capability
- • Parallelable for higher power up to 27 kVA
- • LAN, USB, RS232 / 485 and analog interfaces
GUS Series - 350W to 1000W - Single Output
- • Compact Size
- • High Efficiency, up to 95.5%
- • Conservative Electrolytic Capacitor Ratings
- • Class B Conducted and Radiated EMI
- • IEC62368-1 Certification, Compliant to IEC61010-1
